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DURALEV-600

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  • Product information:
                Duralev 600
2 bar                     (29 psi)
75 liters/min         (20 gallons/min)
REVOLUTIONARY MAGNETICALLY LEVITATED CENTRIFUGAL PUMP
 
The DuraLev  pump system is a revolutionary cen- trifugal pump that has no bearings to wear out or
seals to break down and fail. Based on the principles of magnetic levitation, the pump’s impeller is sus- pended contact-free inside a sealed casing and is driven by the magnetic field of the motor (Figure 1).
The impeller and casing are both fabricated from  chemical-resistant fluorocarbon resins and together with the rotor magnet they make up the pump head. Fluid flow rate and pressure are precisely controlled by electronically regulating the rotor speed
SYSTEM BENEFITS
  • Increased equipment uptime and low mainte- nance costs by eliminating bearings and rotating seals.
  • No  clogging  or  freeze-up  of  bearings  in  gold, nickel and other plating applications.
  • Improves and simplifies process control by accu- rately controlling both flow rate and rotor speed.
  • Low shear pump design.
  • Dry running capability
  • Proven technology in medical and semiconductor industry (MTBF > 50 years)
 
APPLICATIONS
  • Electronics manufacturing
  • Galvanic plating
  • Chemical production and handling
  • Ideal for shear-sensitive liquids
System Name Article # Pumphead Motor Controller Note
DuraLev 600.7 100-90187  
LPP-600.5 (PP, NPT 1”)
 
 
LPM-600.1
LPC-600.1 (Stand-alone)  
Adaptor/Extension (0.5 - 10m) cables according to Table 3 (position 4a and 4b) have to be ordered as separate article with specified length.
DuraLev 600.8 100-90188 LPC-600.2 (PLC, USB)
DuraLev 600.20 100-90569  
LPP-600.13 (PVDF, NPT 1”)
LPC-600.1 (Stand-alone)
DuraLev 600.21 100-90570 LPC-600.2 (PLC, USB)
DuraLev 600.16 (ATEX 100-90354  
LPP-600.5 (PP, NPT 1”)
 
 
LPM-600.5 (ATEX)
LPC-600.1 (Stand-alone) Adaptor/Extension (0.5 - 10m) cables according to Table 3 (position 5a and 5b) have to be ordered as separate article with specified length.
ATEX cable sealing system can be ordered according to Table 4 (Pos. 8)
100-90355 LPC-600.2 (PLC, USB)
DuraLev 600.23 (ATEX) 100-90571  
LPP-600.13 (PVDF, NPT 1”)
LPC-600.1 (Stand-alone)
DuraLev 600.24 (ATEX) 100-90572 LPC-600.2 (PLC, USB)
Table 1: Standard system configurations
Pos. Component Article Name Article # Characteristics Value / Feature
 
1a
 
 
1b
 
 
Pumphead
 
LPP-600.5 (PP, NPT 1”)
 
 
LPP-600.13 (PVDF, NPT 1”)
 
100-90261
 
 
100-90539
Impeller / Pump Housing
Sealing Ring
Fittings
PFA / PVDF or PP (+GF30) (all molded) FPM (FKM)
NPT 1”
Max. Flow
Max. Diff.-Pressure
Max. Viscosity
75 liters/min / 20 gallons/min
2 bar / 29 psi
50 cP
Max. Liquid Temp. 900C / 1940F
 
2a
 
Motor
 
LPM-600.1
 
100-10021
Housing Epoxy (anticorrosive) coated Aluminum waterproofed (IP67 without connectors)
Cable / Connectors 2x 3m cables with PVC jacket / 2x circular (AMP types)
 
2b
 
Motor
(ATEX certified)
 
LPM-600.5
 
100-10039
ATEX Marking II 3G Ex c nAc IIC T5
II 3D Ex c tc IIIC T100°C IP67
Cable / Connectors 2x 3m cables with PVC jacket / 2x circular (M23, IP67)
 
 
3a
 
Standalone Controller (User Panel)
 
 
LPC-600.1
100-30005 (Controller with power supply cable and Enable connector incl. in
100-90315)
Electrical Power / Voltage 600 W / 48V DC
 
Interfaces for
Standalone Controller
Panel to set speed (automatic storage on internal EEPROM)
1x analog input (“Speed”)                 4 - 20 mA
PLC with        1x digital input (“Enable”)                  0 - 24 V (optocoupler)
1x digital output (“Status”)                0 - 24 V (relais)
 
 
3b
 
Extended
Controller
(PLC and USB)
 
 
LPC-600.2
100-30004 (Controller with power supply cable and PLC connector incl. in
100-90314)
 
Interfaces for
Extended Controller
- up to 4 digital inputs                  0 - 24V (optocoupler)
- up to 4 digital outputs                0 - 24 V (relais)
PLC with        - up to 2 analog inputs                 4 - 20mA
- up to 2 analog inputs                 0 – 10 V
- up to 2 analog outputs               0 – 5 V
USB interface (for service and system monitoring)
Table 2: Specification of standard components
 
 
 
Pos.
 
Component
Article Name Article #  
Characteristics
 
Value / Feature
Sensor Cable Power Cable Sensor Power
 
4a
4b
 
Extension Adaptor Cable for Sensor (a) and Power (b) Wires
MCAS-600.1-05 (0.5m) MCAS-600.1-30 (3m) MCAS-600.1-50 (5m) MCAS-600.1-70 (7m) MCAS-600.1-100 (10m) MCAP-600.1-05
MCAP-600.1-30
MCAP-600.1-50
MCAP-600.1-70
MCAP-600.1-100
190-10122
190-10123
190-10124
190-10101
190-10125
190-10118
190-10119
190-10120
190-10102
190-10121
 
Jacket Material Connector Types Connector Material
 
PVC
Circular AMP to D-SUB Plastics (PA)
 
5a
5b
 
Extension Adaptor Cable for Sensor (a) and Power (b) Wires
MCAS-600.3-05 (0.5m) MCAS-600.3-30 (3m) MCAS-600.3-50 (5m) MCAS-600.3-70 (7m) MCAS-600.3-100 (10m) MCAP-600.3-05
MCAP-600.3-30
MCAP-600.3-50
MCAP-600.3-70
MCAP-600.3-100
190-10158
190-10159
190-10130
190-10160
190-10161
190-10154
190-10155
190-10129
190-10156
190-10157
 
Jacket Material Connector Types Connector Material
 
PVC
Circular M23 (IP-67) to D-SUB Metallic – Nickel coated
Table 3: Specification of adaptor/extension cables
 
Pos. Component Article Name Article # Characteristics Value / Feature
 
6
 
Air Cooling Module
 
ACM-600.2
 
190-10140
Material / Connection Port PP (+ 40% Talkum)  / NPT ¼”
Air Pressure / Consumption ~1 - 3 bar (14 – 43 psi)  /  100 Liter/min @ 1 bar (14.5 psi)
 
7
ATEX Cable
Sealing System
ACS-A.1 (Roxtec)  
100-90292
Sleeve (a) and Gasket (b) Frame (c)
Cable Module (d)
Stainless Steel and EPDM Roxylon (EPDM rubber) Roxylon (EPDM rubber) Note:
Lubricant (e) and measurement plates (f) are included.
 
8
 
AC/DC Power Supply
TSP 600-148-M
(M = Modified Levitronix design from Traco)
 
100-40013
Voltage / Power Output
Voltage Input
48 VDC / 600 W
85 – 265 VAC (automatic detection)
Certification or Standards CB, UL, CSA, Semi F47
Table 4: Specification of accessories
 
 
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