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DURALEV-2000

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REVOLUTIONARY MAGNETICALLY LEVITATED CENTRIFUGAL PUMP
The DuraLev  pump system is a revolutionary centrifugal pump that has no bearings to wear out or seals to break down and fail. Based on the principles of magnetic levitation, the pump’s impel- ler is suspended contact-free inside a sealed casing and is driven by the magnetic field of the motor (Figure 1). The impeller and casing are both fabricated from chemical-resistant fluorocarbon resins and together with the rotor magnet they make up the pump  head. Fluid flow rate and pressure are precisely controlled by electronically regulating the rotor speed.
SYSTEM BENEFITS
  • Increased equipment uptime and low maintenance costs by eliminating bearings and rotating seals.
  • No clogging or freeze-up of bearings in gold, nickel and other plating applications.
  • Improves and simplifies process control by accurately control- ling both flow rate and rotor speed.
  • Low shear pump design.
  • Dry running capability
  • Proven  technology  in  medical  and  semiconductor  industry (MTBF > 50 years)
 
APPLICATIONS
  • Electronics manufacturing
  • Galvanic plating
  • Chemical production and handling
  • Ideal for shear-sensitive liquids
 
System Name Article # Pumphead Motor Controller Standard
Firmware
Note
DuraLev 2000.1
DuraLev 2000.2
DuraLev 2000.4
DuraLev 2000.5
100-90491
100-90492
100-90494
100-90495
LPP-2000.4 (PVDF, NPT 1”) LPP-2000.4 (PVDF, NPT 1”) LPP-2000.2 (PP, NPT 1”) LPP-2000.2 (PP, NPT 1”)  
LPM-2000.1
LPC-2000.1-01 (Stand-alone) LPC-2000.2-01 (PLC, USB) LPC-2000.1-01 (Stand-alone) LPC-2000.2-01 (PLC, USB) E1.25
E1.48
E1.25
E1.48
 
Adaptor/Extension (0.5 - 10m) cables according to Table 3 (position 4a and 4b) have to be ordered as separate article with specified length.
DuraLev 2000.7 (ATEX) DuraLev 2000.8 (ATEX) DuraLev 2000.10 (ATEX) DuraLev 2000.11 (ATEX) 100-90497
100-90498
100-90532
100-90533
LPP-2000.4 (PVDF, NPT 1”) LPP-2000.4 (PVDF, NPT 1”) LPP-2000.2 (PP, NPT 1”) LPP-2000.2 (PP, NPT 1”)  
LPM-2000.7 (ATEX)
LPC-2000.1-01 (Stand-alone) LPC-2000.2-01 (PLC, USB) LPC-2000.1-01 (Stand-alone) LPC-2000.2-01 (PLC, USB) E1.25
E1.48
E1.25
E1.48
Adaptor/Extension (0.5 - 10m) cables according to Table 3 (position 5a and 5b) have to be ordered as separate article with specified length.
ATEX cable sealing system can be ordered according to Table 4 (Pos. 8)
Table 1: Standard system configurations
 
 
 
Pos. Component Article Name Article # Characteristics Value / Feature
 
 
1a
 
1b
 
 
 
Pumphead
 
 
LPP-2000.2 (PP, NPT 1”)
 
LPP-2000.4 (PVDF, NPT 1”)
 
 
100-90414
 
100-90416
Impeller
Pump Housing Sealing Ring Fittings
PFA
PVDF or PP (+GF30) FPM (FKM)
NPT 1”
Max. Flow
Max. Diff.-Pressure
Max. Viscosity / Max. Density
Max. Liquid Temperature
140 liters/min / 37 gallons/min
4.1 bar / 59 psi (3% lower for PP pumphead LPP-2000.2)
80 cP / 1.8 g/cm3
900C / 1940F
 
2a
 
Motor
 
LPM-2000.1
 
100-10049
Housing Epoxy (anticorrosive) coated Aluminum waterproofed (IP67 without connectors)
Cable / Connectors 2x 3m cables with PVC jacket / 2x circular (AMP types)
 
2b
 
Motor (ATEX)
 
LPM-2000.7
 
100-10059
ATEX Marking II 3G Ex c nAc IIC 110°C (T4) II 3D Ex c tc IIIC T110°C IP67
Cable / Connectors 2x 3m cables with PVC jacket / 2x circular (M23, IP67)
 
 
3a
 
Standalone Controller (User Panel)
 
 
LPC-2000.1-01
(“High Flow”)
 
100-30018
 
(Supply and Enable connect- or included)
Voltage / Current / Power 1 x 200-240 V AC 10%    / 1 x 12.7 – 10.6 A10%      / 2kW @ 50/60Hz
3 x 200-240 V AC 10%    / 3 x 8.1 – 6.8 A10%       / 2kW @ 50/60Hz
 
Interfaces for
Standalone Controller
Panel to set speed (automatic storage on internal EEPROM)
1x analog input (“Speed”)             4 - 20 mA
PLC with         1x digital input (“Enable”)            0 - 24 V (optocoupler)
1x digital output (“Status”)            0 - 24 V (relais)
Firmware “High Flow“ E1.25 (standard firmware for “High Flow”)
 
 
3b
 
Extended
Controller
(PLC and USB)
 
 
LPC-2000.2-01
(“High Flow”)
 
100-30021
 
(Supply and PLC connector included)
 
Interfaces for
Extended Controller
- up to 4 digital inputs                  0 - 24V (optocoupler)
- up to 4 digital outputs                0 - 24 V (relais)
PLC with         - up to 2 analog inputs                  4 - 20mA
- up to 2 analog inputs                 0 – 10 V
- up to 2 analog outputs               0 – 5 V
USB interface (for service and system monitoring)
Firmware “High Flow“ E1.48 (standard firmware for “High Flow”)
Table 2: Specification of standard components
 
 
 
 
Pos.
 
Component
Article Name Article #  
Characteristics
 
Value / Feature
Sensor Cable Power Cable Sensor Power
 
4a
4b
 
Extension Adaptor Cable for Sensor (a) and Power (b) Wires
MCAS-600.1-05 (0.5m) MCAS-600.1-30 (3m) MCAS-600.1-50 (5m) MCAS-600.1-70 (7m) MCAS-600.1-100 (10m) MCAP-2000.1-05
MCAP-2000.1-30
MCAP-2000.1-50
MCAP-2000.1-70
MCAP-2000.1-100
190-10122
190-10123
190-10124
190-10101
190-10125
190-10208
190-10210
190-10211
190-10205
190-10212
 
Jacket Material Connector Types Connector Material
 
PVC
Circular AMP to D-SUB Plastics (PA)
 
5a
5b
Extension Adaptor Cable for Sensor (a) and Power (b) Wires MCAS-600.3-05 (0.5m) MCAS-600.3-30 (3m) MCAS-600.3-50 (5m) MCAS-600.3-70 (7m) MCAS-600.3-100 (10m) MCAP-2000.3-05
MCAP-2000.3-30
MCAP-2000.3-50
MCAP-2000.3-70
MCAP-2000.3-100
190-10158
190-10159
190-10130
190-10160
190-10161
190-10219
190-10221
190-10222
190-10223
190-10224
Jacket Material Connector Types Connector Material PVC
Circular M23 (IP-67) to D-SUB Metallic – Nickel coated
Table 3: Specification of adaptor/extension cables
 
 
Pos. Component Article Name Article # Characteristics Value / Feature
6a Air Cooling Module ACM-4.2 190-10139 Material / Connection Port PP (+ 40% Talkum)  /  NPT 1/4”
6b Air Cooling Module ACM-4.3 190-10243 Material PP-EL-S with conductive additive for operation with ATEX motor
7
(a – f)
ATEX Cable
Sealing System
ACS-A.1 (Roxtec)  
100-90292
Sleeve (a) and Gasket (b) Frame (c)
2x Cable Module (d)
Stainless Steel and EPDM Roxylon (EPDM rubber) Roxylon (EPDM rubber) Note:
Lubricant (e) and measurement plates
(f) are included.
Table 4: Specification of accessories
 
 
 
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Hotline HN: (+84)986 592 820                                   
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